To maximize the performance and lifespan of your Bonfiglioli gear reducer, follow these essential maintenance and operation tips:

1. Proper Lubrication & Oil Change

• Initial Break-in Period: Replace the oil after the first 300 hours of operation.

• Regular Oil Checks: Monitor oil quality—replace immediately if contaminated.

• Long-Term Use: For continuous operation, change oil every 5,000 hours.

• After Long Downtime: If the reducer has been idle, replace the oil before restarting.

• Oil Compatibility: Always use the same brand and type of oil—avoid mixing different oils.
  
  

2. Safe Oil Change Procedure

• Cool Down First: Allow the reducer to cool (but remain slightly warm) before draining oil to prevent burns.

• Avoid Cold Draining: If oil cools completely, viscosity increases, making drainage difficult.

• Prevent Combustion Risks: Ensure no ignition sources are nearby during oil changes.
  
  

3. Operational Best Practices

• Monitor Temperature & Noise: Unusual heat or sounds may indicate lubrication or alignment issues.

• Avoid Overloading: Operate within the reducer’s rated capacity to prevent premature wear.

• Check Seals & Gaskets: Prevent leaks by inspecting seals regularly.
  
  

4. Storage & Long-Term Care

• Before Extended Shutdown: Replace oil and run the reducer briefly to coat internal components.

• Store Properly: Keep in a dry, dust-free environment to avoid corrosion.

Pro Tip: For optimal performance, follow Bonfiglioli’s official maintenance guidelines and consult their technical support for specific applications.